Our Factory
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Square Feet of the Latest and Greatest Industry Leading Automated Fabrication Facilities
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Sheets of Sustainable, Moisture-Resistant Panels for Quick Ship in Our Automated System
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Creative Combinations of Designer Finishes — and Counting
Our globally unique, internally developed, and executed production system came from a passion for reinventing the humble box. We built our factories ourselves and our way because nothing about KCA is bought–we build it.
Offices
Like everything at KCA, our factory offices serve as both workspace and testing ground—an uplifting, ergonomic environment where we push our most creative concepts through the rigors of daily use. We believe in testing every design innovation in our own working environment before releasing it to clients, creating a tougher proving ground than most end-user spaces will ever face.
Our offices unite design, engineering, and production teams under one roof, complete with material libraries, accessory display centers, and presentation facilities for seamless collaboration—whether working in-person or connecting remotely. This integrated approach ensures we deliver complete service from concept to completion, with every element tested and refined by the people who designed it.
Workspace
Our workspace puts human safety first, followed by efficiency without wasting space—embodying our commitment to doing more with less. We developed every aspect of our workflow from scratch, deliberately diverging from traditional factory layouts and equipment after touring peer facilities worldwide.
Every detail serves a purpose: our insulated, climate-controlled facility with sealed floors keeps hardwood inventory stable at precise quality levels. We invested in the world’s finest equipment—custom machine solutions that cost significantly more than comparable alternatives. These investments aren’t visible on typical factory tours, but clients immediately feel the difference in our service and product experience.
We literally walk each workflow step, measuring everything possible with sensors feeding our cloud-based software system. The result is a truly smart factory designed to adapt instantly as we expand future capacity and capabilities, positioning KCA to evolve efficiently while never compromising team safety and wellbeing.
KCA Factory
Redefining Architectural Excellence Through Innovation
At the heart of KaseCab Americas lies our revolutionary manufacturing facility in New Waverly, Texas—a testament to our commitment to excellence, efficiency, and uncompromising quality. This isn’t just a factory; it’s a glimpse into the future of architectural millwork, products, furniture, décor, lighting, and premium cabinetry production in North America.
Advanced Automation Redefined
Our fully climate-controlled facility stands as one of North America’s most highly automated manufacturing plants, where cutting-edge robotics and precision machinery work in perfect harmony. Every component of our production system has been custom-designed and implemented following years of global research, allowing us to achieve consistency and precision that traditional manufacturing simply cannot match.
Custom-Engineered for Excellence
What truly sets our facility apart is that nothing about it is off-the-shelf. From our proprietary production equipment to our innovative enterprise resource planning (ERP) system, every aspect has been purposefully engineered to maximize efficiency while maintaining the highest quality standards. This bespoke approach ensures we can deliver both volume and customization without compromise.
Seamless Integration of Technology
Our internally developed software ecosystem seamlessly connects design, engineering, and manufacturing processes into one cohesive workflow. This integration eliminates communication gaps, reduces errors, and streamlines the entire production journey from concept to creation—ultimately delivering a superior experience for our clients.
Reducing Lead Times, Elevating Quality
The sophisticated automation throughout our facility allows us to dramatically reduce traditional lead times while enhancing build quality. What once took months can now be accomplished in weeks, with our consistent 12-week delivery promise representing just the beginning of what’s possible when innovation meets craftsmanship.
Sustainable Production and Packaging Practices
Our advanced manufacturing processes minimize waste and maximize resource efficiency, reflecting our commitment to sustainable practices. The precision of our automated systems ensures optimal material usage while maintaining the exceptional quality that defines KaseCab Americas. We directly source and utilize raw materials, componentry, and services that we have selected because of their resistance to moisture, wear, and up/recyclability, our proprietary industry-leading recycled packaging for every component, all with an eye towards sustainability. Our stewardship practices, combined with our heirloom quality culminate in products made for real, daily use for generations to come.
Strategic Location Advantage
Our factory, positioned strategically within the Texas Triangle and connected to global shipping networks, enhances our ability to serve clients efficiently across North America and beyond. This logistical advantage and our technological capabilities create a powerful foundation for timely project delivery thanks to our dedicated internal sourcing, logistics, and project management teams. KaseCab is uniquely positioned among the world’s most significant transport infrastructures to ensure seamless access for products and people to our teams and factory.
Experience the Difference
We invite you to witness our manufacturing excellence firsthand. See how our investment in technology and innovation has transformed traditional architectural millwork, products, furniture, décor, lighting, and premium cabinetry production into a sophisticated, efficient, and quality-focused process that delivers exceptional results for every project, regardless of size.
